Thursday, November 16, 2006

Factories & Workhouse Act 1878


Fragments of old documents remain all around the Mill which were originally pasted to the wooden walls. Nowerdays most are protected behind glass. Of particular note is the Factories & Workshop Act of 1878 although there's no much remaining to read or make much sense. We've also yet to do a full investigation into finding a legible cope.


However, what is know is that at the beginning of Queen Victoria's reign children as young as five or six worked 12 hours a day in all kinds of jobs. They worked in mines, factories, mills, as chimney sweeps and on farms and were often exposed to dangerous conditions and treated badly. Campaigners like Lord Shaftesbury brought this cruelty to the attention of Parliament and several pieces of legislation such as the 1874 Factory Act were brought in to protect children. Nowadays it is illegal for anyone under the age of 16 to have a full-time job.


The Factory and Workshop Act 1878 (41 & 42 Vict. c. 16) brought all the previous Acts together in one consolidation.

  • Now the Factory Code applied to all trades.
  • No child anywhere under the age of 10 was to be employed.
  • Compulsory education for children up to 10 years old.
  • 10-14 year olds could only be employed for half days.
  • Women were to work no more than 56 hours per week

The Smutter, mark II


Help needed with research .... When we were first restoring Crabble, and becoming more familiar with the intricacy of it's ingenious automation, some people thought the Mill could have been designed in the style of Oliver Evans, an inventive genius of the American Industrial Revolution.

OK, so we now know it's not an "Olly Evans Mill" and I lied about Crabble Mill being the "fully" operable!! However, most of the equipment is operable and it's a magical experience to see it, to sense it and be 'in amongst it' when it's all whirring and turning. The Mill represents 'hi-tec' of the 1800's, it is state-of-the-art of that period. If our governor system could be likened to Windows XP (or whatever the new version is going to be), then the Eureka Smut & Separating Machine (Mark II) has to be the best spam filter or virus protection of it's time! We need it restored back to working condition. It's located on Level 6, the top floor.

Our Eureka was manufactured by Howes, Babcock & Co. of Silver Creek, New York in (or near) 1874. It's serial number is 10149. So far, we've discovered the same company is still in business now called S. Howes Inc. and is still manufacturing grain cleaning equipment. In fact, you can buy a new ‘Eureka Scourer, although it won'’t look anything like the 19th Century version.

This company has extensive business records dating back to their beginnings in 1865. They made tens of thousands of these machines and shipped them all over the world, so there could be other examples in the UK, hard to find and probably not operable. When I contacted them directly I received a reply ....

"we tried to look up drawing/PO for that machine. Our records are good till about 1890 .... we are having a hard time doing some research for you."

With the Eureka being an American invention, we've had interesting dialogue with friends and colleagues in the States and Canada. This is where I/we need the help of someone to take-up this cause. We need more exact plans and, perhaps the advice on methodology to do effective restoration of this unique piece of 'kit', someone to research and liaise on our behalf.

There is a very active community of mill enthusiasts in the United States and the best point of contact would be the Society for the Preservation of Old Mills. Their web site includes a discussion board. Apparently the Eureka machine was common to many mills in the States.

Paul Jarvis, one of our Founder Trustees managed to gain 3 pages of outline sketch drawings and description of the Eureka Smutter installed at the Fischer Windmill, Illinois. I've scanned them and can fwd to anyone interested in helping out with this.

Another example is at Goblintown Creek Grist Mill, Virginia although it's a different model Eureka and doesn't appear to be fully restored. I'm sure there are more fine examples yet to be rediscovered.

The best restored example I can find is at Thomas Mill, Wilmington DE. Patrick Harshbarger has sent me some fantastic pictures of their wonderful work there. These are very useful for us to reference BUT, it's a different model to our Mark II version, and there are a few significant differences.

Question: Who will help with this smutty business? When will our story to come clean?? What will it take for us to upgrade???

Education Resources


Learning at the Mill

Important to the Mill as an important historic building, and to fulfill the objects of the trust to provide educational resources and make them generally available to schools and pupils of all ages. We already have in place:
  • displays of how the mill works
  • querns for pupils hand grinding their own flour
  • a knowledgeable guide for each group
  • a working miller operating the milling machinery
  • cloakroom and toilet facilities
  • excellent Resource Book written especially for teachers (CD/DVD available)
  • hands-on sampling of products at each stage
  • picnic space (weather permitting)
Plans to enhance these facilities are for an Educational EcoCentre and become known as The PowerHouse and be a centre of excellence for the whole of Kent. In association with Aivaf, the Mill is aims to provide high quality hands-on exhibits for schools and families, including the micro-hydropower turbines, to create a high-energy education zone focusing on mechanical principles and the use of renewable energy linking the Victorian watermills to modern day technologies.

The PowerHouse will also show children and give them an understanding about forces and mechanics. It will have physical activities that engage children into mechanical problem solving and link Victorian life with modern day living whilst also looking at methods for future needs.

The proposed exhibits include -

Mechanical Interactives:
  • millstone
  • governor
  • elevator/ auger
  • wall of cogs
  • gears
  • lift-up chair
  • pulleys
  • see-saw levers
  • incline plane
  • bridge
  • volumes
  • flywheels
  • smutter
  • weighing scales
  • materials - wood etc
Water-based Interactives:
  • waterwheels
  • water cycle
  • erosion table
  • wave machine
Alternative Power Interactives & Recycling:
  • energy production
  • solar power
  • recycling
  • recycling old & new
  • generator
General Interactives:
  • microscope
  • talking map
  • smelly box quiz
  • feely boxes
  • jigsaw - process
Aivaf have considerable experience in this field, having completed exhibitions and interactive displays for clients of national and international reputation.

The Mill As A Machine


Machine & Mechanisms

Crabble Corn Mill is not just about millponds and waterwheels, millstones and grinding.

In our restoration we have painstakingly followed the SPAB philosophy of repair and renewal. I've posted some extracts here:

"Watermills (and windmills) are an irreplaceable part of our national heritage. They form a vital part of the traditional landscape and have an important place in the history of undustry, engineering and tehcnology, in the development of motive power and the processing of raw materials. In their structure and machinery they represent a quality and endurance of craftsmanship. Mills have a unique place in the tangible record of the past and their proper protection, repair and continued working is the sincere objective of the Society for the Protection of Ancient Buildings, Mills section.

"In all repair work it is essential that a mill is not regarded merely as a building but as a machine. While the building often forms an integral part of the machine, it is the MILL in it's entirety, building and machinery (inc. all watercourses and sluices), which is of importance. The true repair of any machine must be to working order, wherever feasible.


"Where mills are to work, it is vital to ensure that machinery is set up to run as smoothly, efficiently and safely as possible. Effective maintenance must follow repairs and a working mill will require regular checks and running adjustments, preferably by a miller, millwright or capable custodian."

When we say Crabble's mechanism it's the most complete example of it's type, that's just what we mean. This includes:
  • the source of power
  • water control and regulation
  • transmission of power
  • gears
  • regulating machinery
  • milling machinery
  • hoists
  • smutter
  • hoppers
  • millstones
  • dust extraction system
  • reels or bolters
  • bran cleaner
  • bran grader
  • conveyors
  • elevators
  • weighing scales
... all working together as one integral whole. We do have Info sheets and Teachers resources available at the Mill which goes into all of this in greater detail.

Looking toward our preparation for the future, without any doubt many tradition crafts and trades are dying out. Millers once a common trade, are few and far between. Millwrights are even more scarce. Stonedressing was a trades-craft which took years of skills training to perfect. We need to be recruiting/training the next generation who will work, maintain and look after Crabble Mill.

If you know of anyone or any funding or training scheme which will help enable this, then please do get in touch and let me know.

As part of the unfinished business of the Crabble Mill Machine we need to create a dedicated Millwrights Workshop in order to carry out the on-site maintenance, as outlined above. We hope to be putting together a fund-raising scheme for this essential project shortly.

Industrial Revolution & The Waterwheel


Intermediate Technology at its best!

The evolution of power technology and industrialisation begins with the early hand devices, for example 'querns', which developed into more sophisticated devices such as the human treadmills, all labour saving inventions.

It wasn't long before taming of animals took over, training them to turn the simple machines for agriculture and rudimentary manufacturing. These were basic animal-powered mills.

Some time later, no body knows exactly when, harnessing the power of the flowing stream or river began. There are signs of simple waterwheel technologies over 2,000 years ago in cultures across the planet, including remote parts of China, ancient Egypt, the Tibetan Himalayas, the Andes, and more.

This was the one of the main power sources used for over two millennia. The revolution was probably as significant then as the 'invention' of the computer or the internet is today. The windmill is a much later addition to our familiar landscape. Generally, the harnessing of wind power (other than for sailing) took place more in medieval times and so is relatively new technology.

In my view, the industrial revolution was not 100 years ago, for that was just the very short lived steam revolution. The real industrial revolution is that of the vertical waterwheel.

Waterpowered mills were not just for grinding corn to make flour. Waterpowered manufacturing processes were developed for almost every kind of product in everyday use through the ages. In the UK we still have working watermills for weaving, flint grinding, china clay, grinding cutlery and tools, silk printing, cotton, needle making, snuff grinding, starch, mustard and washing blue, weaving, woolen fulling, wood turning, of course paper making, beer production, gunpowder (though many used to explode, so there's not too many around), hammer forge, oil manufacture, cider press, screws and nail making, putty, flax, leather cutting, tanning, ore crushing, sawing, agricultural machinery, and paint making. I can give you examples of where to find all these.

At the Mill, we have some books and resources. You can always check out S.P.A.B. (let me know if there's a hitch or to find out more).

For 2,000 years people experimented with the vertical waterwheel in all kinds of ways seeking optimum efficiency. Basically, they fit into four types: overshot, undershot, breastshot and backpitch. Some deciding factors of which type to build where depended on a number of key things, the volume of water, the speed of the flowing water, the gradient in the landscape (or not). Each type had an appropriate application depending whether the intention was to take power from the great swell of the tide or the rush of a small mountain stream, a large flowing river or a still millpond.

In the diagram here, you'll see that Crabble is breastshot because the water meets the waterwheel at it's midpoint and, consequently it rotates anticlockwise. Our wheel is fed by both the small river and the millpond. The pond is like the equivalent to the reserve petrol tank of fuel to drive a car engine.

Our vertical waterwheel is not the original to Crabble, but was added as technology advanced in the mid 1800's. It was state-of-the-art. It had an integral governor set to regulate the speed of the wheel. We understand this to be the only one of it's type to still be in existence. We still use it for our milling today.

There are three sets of governors, two sets to regulate the millstones turning, and the one set to regulate the speed of the waterwheel itself automatically. Therefore, the milling production was the finest that could be achieved with vertical waterwheel technology.

The reason Crabble Mill stopped working commercially in 1893 was simply that new technology took over. The next race commenced rather like 'MSN' and 'Google' for today's internet.

In flour milling by the 1900's waterturbines and steampower were the booming technologies. Rollermills took over from millstones for commercial use and remain so to this day even though they produce an inferior product. They produce large volumes quickly by crushing and smashing the grain into flour, where as millstones do not crush the gain. At Crabble the grain is cut thousands of times as it enters the central 'eye' of the stone and works it's way journeying through to the perimeter edge of the stone. Therefore the integrity of the grain product is still very much intact and it makes for a much more wholesome flour with "now't taken out!".

Nowerdays, we call the kind of mechanisms in Crabble Mill intermediate technology. And, it's not a thing of the past. In many parts of world intermediate technology is being deployed to help resolve some of the very real life and death situations in, for example parts of Africa. They're not building these devices and machine systems just because they are poor, they're doing it because it helps them become more self-sufficient. (I support the work of Practical Action and would like to do more to help their work. Check the link.)

Long live the waterwheel revolution and our waterpower heritage!

A Brief History


The commercial years of this dynamic, changing Merchant Mill was the 1800’s. It was at the forefront of developing technology, (not the quaint type of mill which had been around for centuries), the Mill building was the central ‘hub’ of activity, part of a larger complex of buildings which no longer exist, busy keeping pace with the rapid change in production techniques and delivering maximum output of flour milling to supply the growing needs of the London metropolis and sophisticated needs of a ‘civilised’ society.

An ambitious, entrepreneurial family of mill owners, the Mannerings, kept and maintained the Mill, to the best of their ability for a century, even well beyond it’s economic years. Whilst they developed and refitted the Mill to meet the changes in 19th century technology, they also loved it for seemingly inexplicable reasons, which is why Crabble Corn Mill exists to this day. Whilst basic repair was maintained for decades, they were unable to sustain what the Mill and the site required.

The Cleary Foundation bought the entire property, which then comprised green-field acres, and more buildings including drying kilns and granary. The land was sold off for housing development, the auxiliary mill buildings sold for house conversation, a superficial repair to the Mill was carried out (which did not include effective timber treatment) and Dover District Council signed a lease to what remained of the Mill.

The Mill fell into a greater state of disrepair, neglected by both Cleary Foundation and Dover District Council. It was re-categorised by English Heritage as Grade 2 Star Listed, and soon joined the Buildings-At-Risk Register.

I produced the Feasibility Study for the Mill to prevent, collapse, demolition or conversion into residential loft apartments. My colleagues and I argued “the case for Crabble Corn Mill” and this report demonstrated the best and most appropriate use of the Mill to ensure it’s survival, it’s change of use as a working mill museum, and future life was to establish this unique, historic listed building of ‘more than special national importance’ as “The Heritage Centre for Water Power”.

We opposed the Cleary Foundation and Dover District Council. Our proposal was also more viable even than the ideas of the National Trust. Eventually, the newly formed Crabble Corn Mill Trust and took ownership of the property, including it’s watercourses and environs.

I/we fundraised the value of £1.5m @ 1980’s prices sufficient to enable the rescue of the property, to repair, restore and refurbish the Mill.

The Trust has been successful in gaining 8 awards including The R.I.B.A. (above), and the Association of Industrial Archaeology Award.